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research-article

DEPENDENCE OF FILM COOLING EFFECTIVENESS ON 3D PRINTED COOLING HOLES

[+] Author and Article Information
Paul Aghasi

University of Cincinnati Cincinnati, OH, USA
aghasipa@mail.uc.edu

Ephraim Gutmark

University of Cincinnati Cincinnati, OH, USA
gutmarej@ucmail.uc.edu

1Corresponding author.

ASME doi:10.1115/1.4036509 History: Received September 13, 2016; Revised March 27, 2017

Abstract

Film Cooling Effectiveness is closely dependent on the geometry of the hole emitting the cooling film. These holes are sometimes quite expensive to machine by traditional methods so 3D printed test pieces have the potential to greatly reduce the cost of film cooling experiments. What is unknown is the degree to which parameters like layer resolution and the choice among 3D printing technologies influence the results of a film cooling test. A new flat-plate film cooling facility employing oxygen sensitive paint (OSP) verified by gas sampling and the mass transfer analogy and measurements both by gas sampling and OSP is verified by comparing measurements by both gas sampling and OSP. The same facility is then used to characterize the film cooling effectiveness of a diffuser shaped film cooling hole geometry. These diffuser holes are then produced by a variety of additive manufacturing technologies with different build layer thicknesses. The objective is to determine if cheaper manufacturing techniques afford usable and reliable results. The coolant gas used is CO2 yielding a density ratio of 1.5. Surface quality is characterized by an Optical Microscope that measures surface roughness. Test coupons with rougher surface topology generally showed delayed blow off and higher film cooling effectiveness at high blowing ratios compared to the geometries with lower measured surface roughness. At the present scale, none of the additively manufactured parts consistently matched the traditionally machined part, indicating that caution should be exercised in employing additively manufactured test pieces in film cooling work.

Copyright (c) 2017 by ASME
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