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Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A004, November 4–6, 2020
Paper No: ICEF2020-2929
Abstract
Many research studies have focused on utilizing gasoline in modern compression ignition engines to reduce emissions and improve efficiency. Collectively, this combustion mode has become known as gasoline compression ignition (GCI). One of the biggest challenges with GCI operation is maintaining control over the combustion process through the fuel injection strategy, such that the engine can be controlled on a cycle-by-cycle basis. Research studies have investigated a wide variety of GCI injection strategies (i.e., fuel stratification levels) to maintain control over the heat release rate while achieving low temperature combustion (LTC). This work shows that at loads relevant to light-duty engines, partial fuel stratification (PFS) with gasoline provides very little controllability over the timing of combustion. On the contrary, heavy fuel stratification (HFS) provides very linear and pronounced control over the timing of combustion. However, the HFS strategy has challenges achieving LTC operation due to the air handling burdens associated with the high EGR rates that are required to reduce NOx emissions to near zero levels. In this work, a wide variety of gasoline fuel reactivities (octane numbers ranging from < 40 to 87) were investigated to understand the engine performance and emissions of HFS-GCI operation on a multi-cylinder light-duty engine. The results indicate that over an EGR sweep at 4 bar BMEP, the gasoline fuels can achieve LTC operation with ultra-low NOx and soot emissions, while conventional diesel combustion (CDC) is unable to simultaneously achieve low NOx and soot. At 10 bar BMEP, all the gasoline fuels were compared to diesel, but using mixing controlled combustion and not LTC.
Proceedings Papers
Krishna C. Kalvakala, Pinaki Pal, Yunchao Wu, Goutham Kukkadapu, Christopher Kolodziej, Jorge Pulpeiro Gonzalez, Muhammad Umer Waqas, Tianfeng Lu, Suresh K. Aggarwal, Sibendu Som
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T02A004, November 4–6, 2020
Paper No: ICEF2020-2939
Abstract
Growing environmental concerns and demand for better fuel economy are driving forces that motivate the research for more advanced engines. Multi-mode combustion strategies have gained attention for their potential to provide high thermal efficiency and low emissions for light-duty applications. These strategies target optimizing the engine performance by correlating different combustion modes to load operating conditions. The extension from boosted SI mode at high loads to advanced compression ignition (ACI) mode at low loads can be achieved by increasing compression ratio and utilizing intake air heating. Further, in order to enable an accurate control of intake charge condition for ACI mode and rapid mode-switches, it is essential to gain fundamental insights into the autoignition process. Within the scope of ACI, homogeneous charge compression ignition (HCCI) mode is of significant interest. It is known for its potential benefits, operation at low fuel consumption, low NO x and PM emissions. In the present work, a virtual Cooperative Fuel Research (CFR) engine model is used to analyze fuel effects on ACI combustion. In particular, the effect of fuel Octane Sensitivity (S) (at constant RON) on autoignition propensity is assessed under beyond-RON (BRON) and beyond-MON (BMON) ACI conditions. The 3D CFR engine computational fluid dynamics (CFD) model employs finite-rate chemistry approach with multi-zone binning strategy to capture autoignition. Two binary blends with Research Octane Number (RON) of 90 are chosen for this study: Primary reference fuel (PRF) with S = 0, and toluene-heptane (TH) blend with S = 10.8, representing paraffinic and aromatic gasoline surrogates. Reduced mechanisms for these blends are generated from a detailed gasoline surrogate kinetic mechanism. Simulation results with the reduced mechanisms are validated against experimental data from an in-house CFR engine, with respect to in-cylinder pressure, heat release rate and combustion phasing. Thereafter, the sensitivity of combustion behavior to ACI operating condition (BRON vs BMON), air-fuel ratio (λ = 2 and 3), and engine speed (600 and 900rpm) is analyzed for both fuels. It is shown that the sensitivity of a fuel’s autoignition characteristics to λ and engine speed significantly differs at BRON and BMON conditions. Moreover, this sensitivity is found to vary among fuels, despite the same RON. This study also indicates that the octane index (OI) fails to capture the trend in the variation of autoignition propensity with S under BMON conditions.
Proceedings Papers
Brandon A. Sforzo, Aniket Tekawade, Alan L. Kastengren, Kamel Fezzaa, Jan Ilavsky, Christopher F. Powell, Yuanjiang Pei, Anqi Zhang, Robert Levy
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T05A006, November 4–6, 2020
Paper No: ICEF2020-2974
Abstract
The effects of fuel blend properties on spray and injector performance has been investigated for several operating conditions in a side-mount injector for Gasoline Direct Injection (GDI) using two certification fuel blends, Euro 5 and Euro 6. Several X-ray diagnostic techniques were conducted to characterize the injector and spray morphology. Detailed internal geometry of the GDI injector was measured with a feature-resolution of 1.8 micrometers, through the use of hard X-ray tomography. The geometry characterization of this six-hole GDI, side mount injector, quantifies relevant hole and counterbore dimensions and reveals the intricate details within the flow passages, including surface roughness and micron-sized features. Internal valve motion was measured with a temporal resolution of 20 microseconds and a spatial resolution of 2.0 micrometers, for three injection pressures and several injector energizing strategies. The needle motion for both fuels exhibit similar lift profiles for common energizing commands. A combination of X-ray radiography and Ultra-Small-Angle X-ray Scattering (USAXS) was used to characterize the fuel mass distribution and the droplet sizing, respectively. Tomographic spray radiography revealed the near-nozzle distribution of fuel mass for each of the fuels, and the asymmetry produced by the angled nozzles. Under evaporative conditions, the two fuels show minor differences in peak fuel mass distribution during steady injection, though both exhibit fluctuations in injection during the early, transient phase. US-AXS measurements of the path-specific surface area of the spray indicated lower peak values for the more evaporative conditions in the near nozzle region. These spray measurements portray the specific behavior of real fuel blends under a variety of conditions, illustrating the need to examine multi-component fuels to better understand relevant cases. Furthermore, this work furnishes the realistic boundary values for simulations to appropriately predict the sprays which were experimentally measured, and influenced by those realistic conditions.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T04A009, November 4–6, 2020
Paper No: ICEF2020-3027
Abstract
The influence of fuel properties on particulate matter (PM) emissions from a catalytic gasoline particulate filter (GPF) equipped gasoline direct injection (GDI) engine were investigated using novel “virtual drivetrain” software and an engine mated to an engine dynamometer. The virtual drivetrain software was developed in LabVIEW to operate the engine on an engine dynamometer as if it were in a vehicle undergoing a driving cycle. The software uses a physics-based approach to determine vehicle acceleration and speed based on engine load and a programed “shift” schedule to control engine speed. The software uses a control algorithm to modulate engine load and braking to match a calculated vehicle speed with the prescribed speed trace of the driving cycle of choice. The first 200 seconds of the WLTP driving cycle was tested using 6 different fuel formulations of varying volatility, aromaticity, and ethanol concentration. The first 200 seconds of the WLTP was chosen as the test condition because it is the most problematic section of the driving cycle for controlling PM emissions due to the cold start and cold drive-off. It was found that there was a strong correlation between aromaticity of the fuel and the engine-out PM emissions, with the highest emitting fuel producing more than double the mass emissions of the low PM production fuel. However, the post-GPF PM emissions depended greatly on the soot loading state of the GPF. The fuel with the highest engine-out PM emissions produced comparable post-GPF emissions to the lowest PM producing fuel over the driving cycle when the GPF was loaded over three cycles with the respective fuels. These results demonstrate the importance of GPF loading state when aftertreatment systems are used for PM reduction. It also shows that GPF control may be more important than fuel properties, and that regulatory compliance for PM can be achieved with proper GPF control calibration irrespective of fuel type.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A015, November 4–6, 2020
Paper No: ICEF2020-3034
Abstract
In the present study, the performance and emissions characteristics of three low-temperature plasma (LTP) ignition systems were compared to a more conventional strategy that utilized a high-energy coil (93 mJ) inductive spark igniter. All experiments were performed in a single-cylinder, optically accessible, research engine. In total, three different ignition systems were evaluated: (1) an Advanced Corona Ignition System (ACIS) that used radiofrequency (RF) discharges (0.5–2.0 ms) to create corona streamer emission into the bulk gas via four-prong electrodes, (2) a Barrier Discharge Igniter (BDI) that used the same RF discharge waveform to produce surface LTP along an electrode encapsulated completely by the insulator, and (3) a Nanosecond Repetitive Pulse Discharge (NRPD) ignition system that used a non-resistor spark plug and positive DC pulses (∼10 nanoseconds width) for a fixed frequency of 100 kHz, with the operating voltage-controlled to avoid LTP transition to breakdown. For the LTP ignition systems, pulse energy and duration (or number) were varied to optimize efficiency. A single 1300 revolutions per minute (rpm), 3.5 bar indicated mean effective pressure (IMEP) homogeneous operating point was evaluated. Equivalence ratio (ϕ) sweeps were performed that started at stoichiometric conditions and progressed toward the lean limit. Both the ACIS and NRPD ignition systems extended the lean limit (where the variation of IMEP < 3%) limit (ϕ = 0.65) compared to the inductive spark (ϕ = 0.73). The improvement was attributed to two related factors. For the ACIS, less spark retard was required as compared to spark ignition due to larger initial kernel volumes produced by four distinct plasma streamers that emanate into the bulk gas. For the NRPD ignition system, additional pulses were thought to add expansion energy to the initial kernel. As a result, initial flame propagation was accelerated, which accordingly shortens early burn rates.
Proceedings Papers
Lorenzo Nocivelli, Anqi Zhang, Brandon A. Sforzo, Aniket Tekawade, Alexander K. Voice, Meng Tang, Christopher F. Powell, Sibendu Som, Yuanjiang Pei, Robert S. Levy
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T05A007, November 4–6, 2020
Paper No: ICEF2020-2991
Abstract
The differences between a center-mounted and a side-mounted injector for gasoline direct injection (GDI) applications are analyzed through computational fluid dynamics (CFD). The Engine Combustion Network’s (ECN) axisymmetric 8-hole Spray G injector is compared to a 6-hole injector designed to be side-mounted in an engine. Nozzle-flow simulations are carried out with the commercial CFD software CONVERGE, injecting Euro 5 certification gasoline into a constant volume chamber. Low-load operating conditions are targeted, setting the injection pressure at 50 bar and the ambient pressure to be representative of very early pilot injections. The phase change is handled with the Homogeneous Relaxation Model (HRM), which is assessed and adapted to gasoline flash-boiling conditions. The simulation domains are generated leveraging real injector internal geometries obtained by micron-resolution X-ray tomographic measurements, which introduce manufacturing tolerances and surface roughness in the computational study. Steady needle lift conditions are analyzed. The near-field fuel density distributions and plume morphologies are evaluated, validated and compared to X-ray radiography measurements. A computational best practice is defined and single plume characteristics and variability trends are highlighted as functions of the geometry of the orifices. The plume-plume interaction dynamics are identified and assessed, underlining differences from center- to side-mounted injectors at strong flashing conditions. The obtained numerical framework allows the identification of near-nozzle injection characteristics such as single plume direction, cone angle, spray initial velocity and spatial fuel density distribution. The presented results represent a unique dataset for the initialization of more-affordable Lagrangian spray models, which differentiate the behavior of side-mounted and center-mounted injectors.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A016, November 4–6, 2020
Paper No: ICEF2020-3035
Abstract
Gasoline compression ignition (GCI) is a promising powertrain solution to simultaneously address the increasingly stringent regulation of oxides of nitrogen (NOx) and a new focus on greenhouse gases. GCI combustion benefits from extended mixing times due to the low reactivity of gasoline, but only when held beneath the threshold of the high temperature combustion regime. The geometric compression ratio (GCR) of an engine is often chosen to balance the desire for low NOx emissions while maintaining high efficiency. This work explores the relationship between GCR, variable valve actuation (VVA) and emissions when using GCI combustion strategies. The test article was a Cummins ISX15 heavy-duty diesel engine with an unmodified production air and fuel system. The test fuel was an ethanol-free gasoline with a market-representative research octane number (RON) of 91.4–93.2. In the experimental investigation at 1375 rpm/10 bar BMEP, three engine GCRs were studied, including 15.7, 17.3, and 18.9. Across the three GCRs, GCI exhibited a two-stage combustion process enabled through a split injection strategy. When keeping both NOx and CA50 constant, varying GCR from 15.7 to 18.9 showed only a moderate impact on engine brake thermal efficiency (BTE), while its influence on smoke was pronounced. At a lower GCR, a larger fraction of fuel could be introduced during the first injection event due to lower charge reactivity, thereby promoting partially-premixed combustion and reducing smoke. Although increasing GCR increased gross indicated thermal efficiency (ITEg), it was also found to cause higher energy losses in friction and pumping. In contrast, GCI performance showed stronger sensitivity towards EGR rate variation, suggesting that air-handling system development is critical for enabling efficient and clean low NOx GCI combustion. To better utilize gasoline’s lower reactivity, an analysis-led variable valve actuation investigation was performed at 15.7 GCR and 1375 rpm/10 bar BMEP. The analysis was focused on using an early intake valve closing (EIVC) approach by carrying out closed-cycle, 3-D CFD combustion simulations coupled with 1-D engine cycle analysis. EIVC was shown to be an effective means to lengthen ignition delay and promote partially-premixed combustion by lowering the engine effective compression ratio (ECR). By combining EIVC with a tailored fuel injection strategy and properly developed thermal boundary conditions, simulation predicted a 2.3% improvement in ISFC and 47% soot reduction over the baseline IVC case while keeping NOx below the baseline level.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T04A005, November 4–6, 2020
Paper No: ICEF2020-2955
Abstract
Vehicle type approval drive cycles have become a mainstay for benchmarking performance of engines in the development cycle. However, they are typically long and costly to test, with questions of repeatability and real-world relevance. With the move to Real Driving Emission (RDE) style testing, complete foreknowledge of the cycle is no longer guaranteed. This paper presents a methodology for identifying key behaviours (or information rich regions) from the current worldwide harmonised light-duty test cycle (WLTC) type approval test using a moving 2-minute window approach. Three techniques for pattern recognition are presented and applied to data collected from a modern Gasoline Turbocharged Direct Injection (GTDI) engine, run through the WLTC. The techniques examine different points in the process, with the first examining response data, and working backwards to the original vehicle speed cycle specification. The first two techniques, Intensity Ratio (IR) for cumulative responses and Energy Residency (ER) for engine inputs, are newly developed in this paper. The final technique, Dynamic Time Warping (DTW) is a new application of an existing tool to the subject of vehicle drive cycles. The techniques are examined in isolation and discussed, before being brought together to identify commonly agreed information rich sub-cycle candidates that best represent the parent cycle. The techniques make use of a combination of time windowing, signal derivative and peak analysis methods. The two-minute window is chosen based on the length of an existing sub-cycle that was identified as part of earlier work, and this method is also described and validated in this paper. One sub-cycle identified by the approach represents a duration reduction of 93% to a containable 2-minute transient. This segment accounts for 15% of the overall WLTC fuel used. A discussion of the techniques and their applications is presented to motivate future work in this area.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T06A010, November 4–6, 2020
Paper No: ICEF2020-2959
Abstract
Starting compression ignition engines under cold conditions is extremely challenging, due to insufficient fuel vaporization, heavy wall impingement, and low ignitability of the fuel. For gasoline compression ignition (GCI) combustion strategies, which offer the potential for an enhanced NOx-PM tradeoff with diesel-like fuel efficiency, robust ignition and combustion in very cold conditions pose a significant challenge due to the low reactivity of gasoline fuels. Based on the previous understanding of the spray, ignition and combustion processes for a GCI engine under cold conditions, this study focuses on investigating the cold combustion performance of a heavy-duty GCI engine with glow plug ignition assist. Glow plugs, commonly used for low temperature cold starts in diesel engines, are used to pre-heat a segment of the mixture to improve its ignitability. Here, CFD studies are carried out to explore the influence of a spray-guided glow plug on the spray and combustion behavior of a GCI engine under cold operating conditions. In a prior study, the underlying CFD model has been validated using experimental data from a six-cylinder, 15 L heavy-duty diesel engine operating with a compression ratio (CR) of 17.3 at a 600 rpm cold idle condition with RON92 E0 gasoline. The energy intensity required by the glow plug to deliver stable combustion isparametrically studied. The size and location of the glow plug are also parametrically varied to evaluate their effects on the combustion process. The influence of the glow plug on the in-cylinder mixture distribution and the ensuing combustion process is also investigated. In particular, the localized fuel spray distribution and mixture formation near the glow plug are examined. The results reveal that the glow plug enhances GCI combustion under cold idle conditions and that the spray-guided glow plug improves fuel vaporization, leading to a rich mixture near the glow plug and an enhancement of the combustion efficiency. In addition, the effectiveness of the glow plug at a low ambient temperature of 0°C and a 200 rpm cold start condition is evaluated. These simulations suggest that the glow plug can improve the cold start performance of a GCI engine.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T05A008, November 4–6, 2020
Paper No: ICEF2020-2994
Abstract
Measurements of fuel injectors via non-destructive X-ray techniques can provide unique insights about an injector’s internal surface. Using real measured geometry rather than nominal design geometry in computational fluid dynamics simulations can improve the accuracy of the numerical models dramatically. Recent work from the authors investigated the influence of the injector design on the internal flow development and occurrence of cavitation in a production multi-hole heavy-duty diesel injector operating with a straight-run gasoline for gasoline compression ignition (GCI) applications. This was achieved by evaluating a series of design parameters which showed that the intensity and duration of cavitation structures could be mitigated by acting on certain injector parameters such as K-factor, orifice inlet ellipticity, and sac-to-orifice radius of curvature. In the present work, the findings from the previous parametric study were combined to generate two attempts at improving the injector design and numerically evaluate their ability to suppress cavitation inside the orifices at three levels of injection pressure (1000, 1500, and 2500 bar), while operating with the same high-volatility gasoline fuel. Qualitative and quantitative analyses showed that, compared to the results obtained with the original X-ray scanned geometry, the improved designs were able to prevent fuel vapor formation at the two lowest injection pressures and avoid super-cavitation at the higher pressure. It was shown that these results were due to the strong influence that the orifice shape can have on the pressure and fuel vapor volume fraction distributions within the orifices. The informed design choices proposed in this study can therefore be vital for extending the durability and reliability of heavy-duty injectors for GCI applications.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T04A006, November 4–6, 2020
Paper No: ICEF2020-2996
Abstract
Compression ignited engines are still considered the most efficient and reliable technology currently available for power generation in automotive applications. In this scenario, the main obstacles to the use of conventional compression-ignited engines are the increasingly stringent emission regulations, which require significant increases in engine efficiency and severely limit both NOx and particulate matter production. As a matter of fact, the combustion process that occurs in conventional compression-ignited engines, mainly characterized by the auto-ignition of directly injected Diesel-like fuels, is a heterogeneous process usually not compatible with modern emission regulations. To overcome the mentioned critical issues, a large amount of research is being carried out to investigate the combined use of gasoline-like fuels and compression-ignited engines, which proved to be very promising to simultaneously achieve high efficiency and low emissions. One of the main critical issues related to the auto-ignition of gasoline-like fuels is the high sensitivity to the thermal conditions of the cylinder, which results in long ignition delays strongly variable with small cylinder temperature variations. This work proposes a testing methodology suitable to investigate how the residual gases trapped inside the combustion chamber affect cylinder thermal conditions and, consequently, the gasoline auto-ignition mechanisms. The testing methodology is based on a specifically designed injection control strategy that manages the cylinders independently: one cylinder is operated using a proper pattern of gasoline direct injections, while the others are operated only to vary the intake and exhaust conditions of the first cylinder, where gasoline compression ignition is studied. The testing methodology, applied to an engine installed in a test cell, proved to be effective to highlight the effect of the residual gases on gasoline auto-ignition.
Proceedings Papers
Meng Tang, Yuanjiang Pei, Hengjie Guo, Yu Zhang, Roberto Torelli, Daniel Probst, Carsten Fütterer, Michael Traver
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T06A011, November 4–6, 2020
Paper No: ICEF2020-2990
Abstract
A design optimization campaign was conducted to search for improved combustion profiles that enhance gasoline compression ignition in a heavy-duty diesel engine with a geometric compression ratio of 17.3. Three-dimensional computational fluid dynamics simulations were employed using the software package CONVERGE. A large-scale design of experiments (DoE) approach was used for the optimization. The main parameters explored include geometric features, injector specifications, and swirl motion. Both stepped-lip bowls and re-entrant bowls were included in the optimization effort in order to assess their respective performance implications. A total of 256 design candidates were prepared using the software package CAESES for automated and simultaneous geometry generation and combustion recipe perturbation. The design optimization was conducted for three engine load points representing light to medium load conditions. The design candidates were evaluated for fuel efficiency, emissions, fuel-air mixing characteristics, and global combustion behavior. Simulation results show that the optimum designs were all stepped-lip bowls, which exhibited better overall performance than re-entrant bowls due to improvements in fuel-air mixing, as well as reduced heat loss and emissions formation. Improvements in indicated specific fuel consumption of up to 3.2% were achieved while meeting engine-out NO x emission targets of 1–1.5 g/kW·hr. Re-entrant bowls performed worse compared to the baseline design, and significant performance variations occurred across the load points. Specifically, the re-entrant bowls were on par with the stepped-lip bowls under light load conditions, but significant deteriorations occurred under higher load conditions. As a final task, selected optimized designs were then evaluated under simulated full-load conditions.
Proceedings Papers
Sayop Kim, Riccardo Scarcelli, Yunchao Wu, Johannes Rohwer, Ashish Shah, Toby Rockstroh, Tianfeng Lu
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T06A007, November 4–6, 2020
Paper No: ICEF2020-2940
Abstract
Lean and dilute gasoline compression ignition (GCI) operation in spark ignition (SI) engines are an attractive strategy to attain high fuel efficiency and low NOx levels. However, this combustion mode is often limited to low-load engine conditions due to the challenges associated with autoignition controllability. In order to overcome this constrain, multi-mode (MM) operating strategies, consisting of advanced compression ignition (ACI) at low load and conventional SI at high load, have been proposed. In this 3-D CFD study the concept of multi-mode combustion using two RON98 gasoline fuel blends (Co-Optima Alkylate and E30) in a gasoline direct injection (GDI) engine were explored. To this end, a new reduced mechanism for simulating the kinetics of E30 fuel blend is introduced in this study. To cover the varying engine load demands for multi-mode engines, primary combustion dynamics observed in ACI and SI combustion modes was characterized and validated against experimental measurements. In order to implement part-load conditions, a strategy of mode-transition between SI and ACI combustion (i.e., mixed-mode combustion) was then explored numerically by creating a virtual test condition. The results obtained from the mixed-mode simulations highlight an important feature that deflagrative flame propagation regime coexists with ignition-assisted end-gas autoignition. This study also identifies a role of turbulent flow property adjacent to premixed flame front in characterizing the mixed-mode combustion. The employed hybrid combustion model was verified to perform simulations aiming at suitable range of multi-mode engine operations.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T07A002, November 4–6, 2020
Paper No: ICEF2020-2960
Abstract
The thermal efficiency of an Otto cycle engine is directly related to the compression ratio (CR). However, in a spark-ignited engine, the CR is often restricted by full load knock, thus limiting part load efficiency. A proof of concept design and experimental study has been conducted on a 4-cylinder naturally aspirated spark-ignited (SI) engine whereby a four-bar linkage mechanism has been implemented to vary the CR. The base engine selected was a production 2.0L GM-LNF SI 4-cylinder engine with a stock CR of 9.2:1 and with a bore and stroke of 86mm and 86mm, respectively. The engine was modified to allow the centerline axis of rotation of the crankshaft to translate in an arc about a fixed point. With the use of the four-bar mechanism, and larger dome volume pistons, a range of 8:1 to 11.5:1 CR was achieved. The prototype VCR engine was tested and analyzed at three different CR’s at a fixed load of 600 kPa net indicated mean effective pressure gross (IMEP GROSS ) at an engine speed of 1000 revolutions per minute (RPM). At this condition, a sweep of combustion phasing was conducted. with a stoichiometric air to fuel mixture for each case. The CR’s selected for engine testing were 8.7:1, 10.2:1, and 11.1:1. The processed data includes averaged cycle analysis of each of the test conditions including combustion phasing, combustion duration, and cycle variation. The combustion data was also analyzed to determine overall heat release, indicated gross, net, pumping mean effective pressures, and indicated fuel conversion efficiency for each of the CR’s. The studies show an indicated fuel conversion efficiency of 31.2% for the 8.7:1 CR. As the CR was increased to 10.2:1 and 11.1:1 the relative increase in efficiency was 7.1% and 9.7% respectively at MBT combustion phasing.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T06A002, November 4–6, 2020
Paper No: ICEF2020-2916
Abstract
Knock is a major design challenge for spark-ignited engines. Knock constrains high load operation and limits efficiency gains that can be achieved by implementing higher compression ratios. The propensity to knock depends on the interaction among fuel properties, engine geometry, and operating conditions. Moreover, cycle-to-cycle variability (CCV) in knock intensity is commonly encountered under abnormal combustion conditions. In this situation, knock needs to be assessed with multiple engine cycles. Therefore, when using computational fluid dynamics (CFD) to predict knock behavior, multi-cycle simulations must be performed. The wall clock time for simulating multiple consecutive engine cycles is prohibitive, especially for a statistically valid sample size (i.e. 30–100 cycles). In this work, 3-d CFD simulations were used to model knocking phenomena in the cooperative fuel research (CFR) engine. Unsteady Reynolds-Averaged Navier Stokes (uRANS) simulations were performed with a hybrid combustion modeling approach using the G-equation method to track the turbulent flame front and finite-rate chemistry model to predict end-gas autoignition. To circumvent the high cost of running simulations with a large number of consecutive engine cycles, a concurrent perturbation method (CPM) was evaluated to predict knock CCV. The CPM was based on previous work by the authors, in which concurrent engine cycles were used to predict engine CCV in a non-knocking gasoline direct injection (GDI) engine. Concurrent cycles were initialized by perturbing a saved flow field with a random isotropic velocity field. By initializing each cycle with a perturbation sufficiently early in the cycle, each case yields a distinct and valid prediction of combustion due to the chaotic nature of the system. Three operating points were simulated, with different spark timings corresponding to heavy knock, light knock, and no knock. For all the operating points, other conditions were based on the standard research octane number (RON) test specification for iso-octane. The spark timing of the heavy knock case was the same as that of the RON test. The in-cylinder pressure fluctuations were isolated using a frequency filtering method. A bandpass filter was applied to eliminate high and low frequencies. The knocking pressures were calculated consistently between the experimental and simulation data, including the sampling frequency of the data. The simulation data was sampled to match the sampling rate of the experimental data. The knock intensities were compared for the concurrently obtained cycles, the consecutively obtained cycles, and experimental cycles. Knock predictions from the concurrent and consecutive simulations compared well to each other and with experiments, thereby demonstrating the validity of the CPM approach.
Proceedings Papers
Ales Alajbegovic, Gerhard Meister, David Greif, Christopher von Kuensberg Sarre, Reinhard Tatschl, Branislav Basara
Proc. ASME. ICEF2001, Volume 1: Diesel Combustion and Emissions, Fuel Injection and Sprays, 23-28, September 23–26, 2001
Paper No: 2001-ICE-393
Abstract
The purpose of the paper is to present a simulation concept, which is able to take into account the most important phenomena that occur in the high-pressure swirl injector fuel flows, typical for the direct gasoline injection (DGI) engines. Used are two- (air, gasoline liquid) and three-phase (air, gasoline liquid and vapor) flow models. The most important characteristics of the flow were predicted. Both two- and three-phase flow simulation results show the formation of a thin conical sheet with an air core. Vaporization in the air core due to pressure drop below the saturation conditions was predicted in the three-phase flow simulation.
Proceedings Papers
Proc. ASME. ICEF2001, Volume 2: Large-Bore Engines, Fuel Effects, Homogeneous Charge Compression Ignition, Engine Performance and Simulation, 75-81, September 23–26, 2001
Paper No: 2001-ICE-415
Abstract
Detailed chemical kinetics was implemented into an engine CFD code to study the combustion process in Homogeneous Charge Compression Ignition (HCCI) engines. The CHEMKIN code was implemented into KIVA-3V such that the chemistry and flow solutions were coupled. Effects of turbulent mixing on the reaction rates were also considered. The model was validated using experimental data from a direct-injection Caterpillar engine operated in the HCCI mode using gasoline. The results show that good levels of agreement were obtained using the present KIVA/CHEMKIN model for a wide range of engine conditions including various injection timings, engine speeds, and loads. It was found that the effects of turbulent mixing on the reaction rates needed to be considered to correctly simulate the combustion phasing. It was also found that the presence of residual radicals could enhance the mixture reactivity and hence shorten the ignition delay time. The NOx emissions were found to increase as the injection timing was retarded, in agreement with experimental results.
Proceedings Papers
Proc. ASME. ICEF2001, Volume 1: Diesel Combustion and Emissions, Fuel Injection and Sprays, 109-113, September 23–26, 2001
Paper No: 2001-ICE-404
Abstract
A quantitative and time-resolved radiographic has been used to characterize direct-injection (Dl) gasoline sprays in near-nozzle region. The highly penetrative nature of x-rays promises the direct measurements of dense sprays that are difficult to study by visible-light optical techniques. Appropriate models were developed to determine the fuel volume fraction as a function of time and positions. The results also show quantitatively the strong asymmetry of the hollow-cone sprays studied here.
Proceedings Papers
Proc. ASME. ICEF2001, Volume 2: Large-Bore Engines, Fuel Effects, Homogeneous Charge Compression Ignition, Engine Performance and Simulation, 147-156, September 23–26, 2001
Paper No: 2001-ICE-422
Abstract
Experimental studies have been carried out for investigating engine performance parameters, cylinder pressure, emissions and engine thermal balance of spark ignition engine (S.I.E.) using either gasoline or L iquefied P etroleum G ases (LPG) as a fuel at maximum brake torque (MBT) ignition timing. MBT ignition timing for LPG is found to be 2 to 10 degrees crank angle more advance than for gasoline. Maximum cylinder pressure locations for gasoline and LPG are shifted towards top dead center (TDC) with increase engine speed. At low engine speed, maximum cylinder pressure for gasoline fuel is higher than for LPG fuel. At high engine speeds maximum cylinder pressure for LPG is nearly the same as for gasoline. Maximum pressure for ignition timing 35 crank angle (CA) before top dead center (BTDC) is greater than for 45 and 25 CA respectively. Engine produces more brake power with gasoline than with LPG. Engine brake thermal efficiency (η bth ) and volumetric efficiency (η v ) with LPG is less than for gasoline. When S.I.E converted from gasoline to LPG the loss in maximum power is nearly 14% and the loss in maximum efficiency is nearly 8%. UHC and CO concentrations for LPG are nearly one-tenth of that produced by gasoline at the same ignition timing and the same engine speed. For low engine speed exhaust and oil temperatures for gasoline and LPG increase with increase engine speed but for high engine speed exhaust and oil temperature decreases with increase engine speed. For gasoline and LPG cooling water temperature decreases with increase engine speed. Lubricating oil and cooling water temperatures for gasoline and LPG increase with increase ignition timing BTDC but exhaust gas temperature decreases with increase ignition timing. LPG has higher exhausted gas temperature than gasoline but gasoline has higher oil temperature than LPG. At different ignition timing exhaust loss for LPG is greater than for gasoline but cooling water loss for gasoline is greater than for LPG.
Proceedings Papers
Proc. ASME. ICEF2001, Volume 3: Engine Systems: Lubrication, Components, Exhaust and Boosting, System Design and Simulation, 35-43, September 23–26, 2001
Paper No: 2001-ICE-428
Abstract
A continuously variable transmission (CVT) allows a powertrain controller the freedom to develop a required output power at a range of engine torque and speed conditions. This flexibility can be used to maximise fuel efficiency. Due to low frictional and pumping losses a gasoline engine’s fuel efficiency is maximised at low speed, high torque conditions. However due to the reduced torque margin available, controlling a gasoline engine in this region compromises transient vehicle response. Dilution torque control, using EGR or lean burn, has the potential to maintain the economy gains available using a CVT powertrain whilst improving a vehicle’s driveability. This paper introduces preliminary work that has been undertaken to investigate the potential of charge dilution to control steady state engine torque. A test rig has been developed based around an engine fitted with variable cam phasing and an external EGR system. The paper contains a discussion of initial results of a lean dilution test program used to demonstrate the principle.