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Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T01A008, November 4–6, 2020
Paper No: ICEF2020-3038
Abstract
The auto-ignition of cylinder oil droplets could trigger pre-ignition, the most threatening abnormal combustion in low-speed two-stroke Otto cycle dual-fuel engines. In this study, both the experiment of cylinder oil stripping and numerical simulation of in-cylinder charge motion were conducted to reveal the motion state of cylinder oil near scavenging ports and its spatial distribution after entering combustion chamber. Further, a measure to suppress the occurrence of abnormal combustion was also investigated by numerical study. Experimental results illuminate that cylinder oil both in the form of film and single droplet would strip under the flow velocity of engine’s scavenging ports, which demonstrated the oil stripping near scavenging ports was one of its pathways into cylinder. Numerical results indicate that at high-load condition, the gathered region of oil-vapor mainly located near cylinder wall. In contrast, at low-load condition, gathered region of oil-vapor distributed near cylinder wall and the dead-region under exhaust valve. Auto-ignition of oil and pre-ignition of natural-gas were more likely to occur in these gathered regions of oil-vapor. Decreasing engine load reduced scavenging pressure, which raised the residual mass of in-cylinder oil. And the reduction of the diameter of stripped cylinder oil droplets promoted oil evaporation, which increased the oil concentration in the gathered region of oil-vapor. These two factors could further intensify the occurrence tendency of auto-ignition of cylinder oil. Moreover, numerical results also show that the combination of proper increase of downward angle of natural-gas injector and the advance of injection timing could significantly improve the mixture homogeneity and decrease the escaping ratio of natural-gas. The rich-fuel region near cylinder wall and under exhaust valve reduced apparently as well, which meant fuel concentration in gathered regions of oil-vapor decreased. The reduction of pre-mixture concentration in gathered region of oil-vapor could decrease the occurrence possibility of auto-ignition of cylinder oil. Thus the occurrence tendency of pre-ignition of natural-gas and subsequent severe abnormal combustion could also be inhibited.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T01A001, November 4–6, 2020
Paper No: ICEF2020-2906
Abstract
The natural gas industry has seen a considerable increase in production recently as the world seeks out new sources of economical, reliable, and more environmentally friendly energy. Moving this natural gas requires a complex network of pipelines and compressors, including reciprocating engines, to keep the gas moving. Many of these engines were designed more than 40 years ago and must be retrofit with modern technologies to improve their performance while simultaneously reducing the harmful emissions that they produce. In this study a directed energy ignition system is tested on a two-stroke, single cylinder, natural gas-fired engine. Stability and emissions will be observed throughout a range of spark waveforms for a single speed and load that enables the most fuel-lean operation of the engine. Improving the combustion process of the legacy pipeline engines is a substantial area of opportunity for reducing emissions output. One means of doing so is by improving an engines ability to operate at leaner conditions. To accomplish this, an ignition system needs to be able to send more energy to the spark plug in a controlled manner than a tradition capacitive-discharge ignition system. Controlling the energy is accomplished by optimizing the structure of the waveform or “profile” for each engine design. With this particular directed energy ignition system, spark profiles are able to be configured by changing the duration and amount of current sent to the spark plug. This study investigates a single operating speed and load for 9 different spark energy configurations. Engine operation at these test conditions will allow for emissions and engine performance data, using directed energy, to be analyzed in contrast to capacitive-discharge ignition.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A004, November 4–6, 2020
Paper No: ICEF2020-2929
Abstract
Many research studies have focused on utilizing gasoline in modern compression ignition engines to reduce emissions and improve efficiency. Collectively, this combustion mode has become known as gasoline compression ignition (GCI). One of the biggest challenges with GCI operation is maintaining control over the combustion process through the fuel injection strategy, such that the engine can be controlled on a cycle-by-cycle basis. Research studies have investigated a wide variety of GCI injection strategies (i.e., fuel stratification levels) to maintain control over the heat release rate while achieving low temperature combustion (LTC). This work shows that at loads relevant to light-duty engines, partial fuel stratification (PFS) with gasoline provides very little controllability over the timing of combustion. On the contrary, heavy fuel stratification (HFS) provides very linear and pronounced control over the timing of combustion. However, the HFS strategy has challenges achieving LTC operation due to the air handling burdens associated with the high EGR rates that are required to reduce NOx emissions to near zero levels. In this work, a wide variety of gasoline fuel reactivities (octane numbers ranging from < 40 to 87) were investigated to understand the engine performance and emissions of HFS-GCI operation on a multi-cylinder light-duty engine. The results indicate that over an EGR sweep at 4 bar BMEP, the gasoline fuels can achieve LTC operation with ultra-low NOx and soot emissions, while conventional diesel combustion (CDC) is unable to simultaneously achieve low NOx and soot. At 10 bar BMEP, all the gasoline fuels were compared to diesel, but using mixing controlled combustion and not LTC.
Proceedings Papers
Joel Mortimer, Stephen Yoannidis, Farzad Poursadegh, Zhewen Lu, Michael Brear, Yi Yang, David Etherington, Marcel Heijkoop, Joshua Lacey
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T01A002, November 4–6, 2020
Paper No: ICEF2020-2920
Abstract
This paper presents an experimental and numerical study of a directly injected, spark-ignited (DI SI), heavy duty hydrogen fueled engine at knock-limited conditions. The impact of air-fuel ratio and ignition timing on engine performance is first investigated experimentally. Two-zone combustion modeling of the hydrogen fueled cylinder is then used to infer burn profiles and unburned, end-gas conditions using the measured in-cylinder pressure traces. Simulation of the autoignition chemistry in this end-gas is then undertaken to identify key parameters that are likely to impact knock-limited behavior. The experiments demonstrate knock-limited performance on this high compression ratio engine over a wide range of air-fuel ratios, λ. Other trends with λ are qualitatively similar to those shown in previous studies of hydrogen fueled engines. Kinetic simulations then suggest that some plausible combination of residual nitric oxide from previous cycles and locally high charge temperatures at intake valve closing can lead to autoignition at the knock-limited conditions identified in the experiments. This prompts a parametric study that shows how increased λ makes hydrogen less likely to autoignite, and suggests options for the design of high efficiency, directly injected, hydrogen fueled engines.
Proceedings Papers
Valentin Soloiu, Cesar E. Carapia, Richard Smith, III, Amanda Weaver, Levi Mckinney, David Mothershed, Drake Grall, Marcel Ilie, Mosfequr Rahman
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T02A008, November 4–6, 2020
Paper No: ICEF2020-3010
Abstract
A fuel blend consisting of 10% S8 by mass (a Fischer-Tropsch synthetic kerosene), and 90% ULSD (Ultra Low Sulfur Diesel) was investigated for their combustion characteristics and impact on emissions during RCCI (Reactivity Controlled Compression Ignition) combustion in a single cylinder experimental engine utilizing a 65% by mass n-butanol port fuel injection (PFI). RCCI is a dual fuel combustion strategy achieved with the introduction of a PFI fuel of the low-reactive n-butanol, and a direct injection (DI) of a high-reactivity blend (FT-BLEND) into an experimental diesel engine. The combustion analysis and emissions testing were conducted at 1500 RPM at an engine load of 5 bar IMEP (Indicated Mean Effective Pressure), and CA50 of 9° ATDC (After Top Dead Center); CDC (Conventional Diesel Combustion) and RCCI with 65Bu-35ULSD were utilized as the baseline for AHRR (Apparent Heat Release Rate), ringing and emissions comparisons. It was found during a preliminary investigation with a Constant Volume Combustion Chamber (CVCC) that the introduction of 10% by mass S8 into a mixture with 90% ULSD by mass only increased Derived Cetane Number (DCN) by 0.8, yet it was found to have a significant effect on the combustion characteristics of the fuel blend. This led to the change in injection timing necessary for maintaining 65Bu-35F-T BLEND RCCI at a CA50 of 5° ATDC (After Top Dead Center) to be shifted 3° closer to TDC, thus affecting the Ringing Intensity (RI), Pressure Rise Rate, and heat release of the blend all to decrease. CDC was conducted with a primary injection of 14° BTDC at a rail pressure of 800 bar, all RCCI testing was conducted with 65% PFI of n-butanol by mass and 35% DI, to prevent knock, with a rail pressure of 600 bar and a pilot injection of 60° BTDC for 0.35 ms. 65Bu-35ULSD RCCI was conducted with a primary injection at 6° BTDC with neat ULSD#2, the fuel 65Bu-35F-T BLEND in RCCI had a primary injection at 3° BTDC to maintain CA50 at 9° ATDC. 65Bu-35ULSD RCCI experienced a NO x and soot emissions decrease of 40.8% and 91.44% respectively in comparison to CDC. The fuel 65Bu-35F-T BLEND in RCCI exhibited an additional decrease of NO x and soot of 32.9 and 5.3%, in comparison to 65Bu-35ULSD RCCI for an overall decrease in emissions of 73.7% and 96.71% respectively. Ringing Intensity followed a similar trend with reductions in RI for 65Bu-35ULSD RCCI decreasing only by 6.2% whereas 65Bu-35F-T BLEND had a decrease in RI of 76.6%. Although emissions for both RCCI fuels experienced a decrease in NO x and soot in comparison to CDC, UHC and CO did increase as a result of RCCI. CO emissions for 65Bu-35ULSD RCCI and 65Bu-35F-T BLEND where increased from CDC by a factor of 5 and 4 respectively with UHC emissions rising from CDC by a factor of 3.4. The fuel 65Bu-35F-T BLEND had a higher combustion efficiency than 65Bu-35ULSD in RCCI at 91.2% due to lower CO emissions of the blend.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T02A009, November 4–6, 2020
Paper No: ICEF2020-3017
Abstract
Cetane number is one of the most important fuel performance metrics for mixing controlled compression-ignition “diesel” engines, quantifying a fuel’s propensity for autoignition when injected into end-of-compression-type temperature and pressure conditions. The historical default and referee method on a Cooperative Fuel Research (CFR) engine configured with indirect fuel injection and variable compression ratio is cetane number (CN) rating. A subject fuel is evaluated against primary reference fuel blends, with heptamethylnonane defining a low-reactivity endpoint of CN = 15 and hexadecane defining a high-reactivity endpoint of CN = 100. While the CN scale covers the range from zero (0) to 100, typical testing is in the range of 30 to 65 CN. Alternatively, several constant-volume combustion chamber (CVCC)-based cetane rating devices have been developed to rate fuels with an equivalent derived cetane number (DCN) or indicated cetane number (ICN). These devices measure ignition delay for fuel injected into a fixed volume of high-temperature and high-pressure air to simulate end-of-compression-type conditions. In this study, a range of novel fuel compounds are evaluated across three CVCC methods: the Ignition Quality Tester (IQT), Fuel Ignition Tester (FIT), and Advanced Fuel Ignition Delay Analyzer (AFIDA). Resulting DCNs and ICNs are compared for fuels within the normal diesel fuel range of reactivity, as well as very high (∼100) and very low DCNs/ICNs (∼5). Distinct differences between results from various devices are discussed. This is important to consider because some new, high-efficiency advanced compression-ignition (CI) engine combustion strategies operate with more kinetically controlled distributed combustion as opposed to mixing controlled diffusion flames. These advanced combustion strategies may benefit from new fuel chemistries, but current rating methods of CN, DCN, and ICN may not fully describe their performance. In addition, recent evidence suggests ignition delay in modern on-road diesel engines with high-pressure common rail fuel injection systems may no longer directly correlate to traditional CN fuel ratings. Simulated end-of-compression conditions are compared for CN, DCN, and ICN and discussed in the context of modern diesel engines to provide additional insight. Results highlight the potential need for revised and/or multiple fuel test conditions to measure fuel performance for advanced CI strategies.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A006, November 4–6, 2020
Paper No: ICEF2020-2941
Abstract
Knock is a major challenge for high load operation of spark ignited gasoline engines with higher compression ratios, since the end-gas undergoes higher temperature and pressure trajectories during combustion. Pre-chamber combustion creates long-reach ignition jets that have the potential to mitigate knock due to their rapid consumption of end-gas. However, conventional pressure oscillation-based knock metrics may not accurately capture the end-gas autoignition severity in pre-chamber systems due to differences in ignition and combustion behavior. This work investigates the knock behavior of both traditional spark ignition and pre-chamber combustion (including different nozzle designs) in a high compression ratio engine fueled with regular octane certification gasoline. The data was analyzed using statistical methods to show the random nature of knock events. Detailed analysis was used to explain the pressure oscillations of both knocking and non-knocking cycles of pre-chamber jet combustion and show that conventional pressure oscillation-based knock metrics may not adequately quantify end-gas autoignition severity. A novel knock metric is introduced to avoid consideration of the non-knock related pressure oscillation and better quantify the end-gas autoignition severity. The new metric was used to explain the knock mitigation mechanism for pre-chamber jet combustion and demonstrate an additional pre-chamber jet ignition benefit of reduced combustion variability during engine operation with cooled exhaust gas circulation within its dilution limit.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A007, November 4–6, 2020
Paper No: ICEF2020-2961
Abstract
Lean combustion has proven to be an effective way to improve the efficiency and emissions of the direct injection spark ignition (DISI) engine. However, one of the main problems at the lean stability limit is the major decrease in flame temperature due to dilution, resulting in a low laminar flame speed, especially under low-speed engine operating conditions. The split injection is a potential technology to realize proper air-fuel mixing and achieve different spray distribution that can help in solving such problems. In this study, split injections with different secondary injection timings were tested to achieve homogeneous and homogeneous-stratified modes in a DISI optical engine under lean-burn mode. The split ratio of each strategy was 1:1. The engine was operated at 800 rpm, and a high-energy ignition system was utilized to realize lean combustion at a lambda of 1.55. Engine combustion performance and emissions were tested while performing high-speed color recording to study the characteristics of flame chemiluminescence through a quartz piston combined with a 45-degree mirror installed below. Flame structure during various combustion phases was compared under different selected conditions based on a digital image processing technique. The results show that the pressure and emissions vary with the second injection timing. Proper control of the split injection timing can improve lean combustion performance, including faster flame speed, increased indicated mean effective pressure (IMEP), and lower harmful emissions. Poor fuel evaporation and soot generation from spatial hot spots in the combustion process of split injection are the major challenges for further improvement.
Proceedings Papers
Krishna C. Kalvakala, Pinaki Pal, Yunchao Wu, Goutham Kukkadapu, Christopher Kolodziej, Jorge Pulpeiro Gonzalez, Muhammad Umer Waqas, Tianfeng Lu, Suresh K. Aggarwal, Sibendu Som
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T02A004, November 4–6, 2020
Paper No: ICEF2020-2939
Abstract
Growing environmental concerns and demand for better fuel economy are driving forces that motivate the research for more advanced engines. Multi-mode combustion strategies have gained attention for their potential to provide high thermal efficiency and low emissions for light-duty applications. These strategies target optimizing the engine performance by correlating different combustion modes to load operating conditions. The extension from boosted SI mode at high loads to advanced compression ignition (ACI) mode at low loads can be achieved by increasing compression ratio and utilizing intake air heating. Further, in order to enable an accurate control of intake charge condition for ACI mode and rapid mode-switches, it is essential to gain fundamental insights into the autoignition process. Within the scope of ACI, homogeneous charge compression ignition (HCCI) mode is of significant interest. It is known for its potential benefits, operation at low fuel consumption, low NO x and PM emissions. In the present work, a virtual Cooperative Fuel Research (CFR) engine model is used to analyze fuel effects on ACI combustion. In particular, the effect of fuel Octane Sensitivity (S) (at constant RON) on autoignition propensity is assessed under beyond-RON (BRON) and beyond-MON (BMON) ACI conditions. The 3D CFR engine computational fluid dynamics (CFD) model employs finite-rate chemistry approach with multi-zone binning strategy to capture autoignition. Two binary blends with Research Octane Number (RON) of 90 are chosen for this study: Primary reference fuel (PRF) with S = 0, and toluene-heptane (TH) blend with S = 10.8, representing paraffinic and aromatic gasoline surrogates. Reduced mechanisms for these blends are generated from a detailed gasoline surrogate kinetic mechanism. Simulation results with the reduced mechanisms are validated against experimental data from an in-house CFR engine, with respect to in-cylinder pressure, heat release rate and combustion phasing. Thereafter, the sensitivity of combustion behavior to ACI operating condition (BRON vs BMON), air-fuel ratio (λ = 2 and 3), and engine speed (600 and 900rpm) is analyzed for both fuels. It is shown that the sensitivity of a fuel’s autoignition characteristics to λ and engine speed significantly differs at BRON and BMON conditions. Moreover, this sensitivity is found to vary among fuels, despite the same RON. This study also indicates that the octane index (OI) fails to capture the trend in the variation of autoignition propensity with S under BMON conditions.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A008, November 4–6, 2020
Paper No: ICEF2020-2964
Abstract
Converting existing compression ignition (CI) engines to spark ignition (SI) operation can increase the use of natural gas (NG) in heavy-duty engine applications and reduce the reliance on petroleum fuels. Gas fumigation upstream of the intake manifold and the addition of a spark plug in place of the diesel injector to initiate and control the combustion process is a convenient approach for converting existing diesel engines to dedicated NG operation. Stoichiometric operation and a three-way catalytic converter can help the engine to comply with increasingly strict emission regulations. However, as the CI-to-SI conversion usually maintains the conventional geometry of a CI engine (i.e., maintains the flat cylinder head and the bowl-in piston), the goal of this study was to observe some of the effects that the diesel conversion to stoichiometric NG SI operation will have on the engine’s performance and emissions. Dynamometer tests were performed at a constant engine speed at 1300 rpm but various spark timings. The experimental results for a net indicated mean effective pressure ∼ 6.7 bar showed that ignition timing did not affect the end of combustion due to the slow-burn inside the squish. Moreover, the less-optimal conditions inside the squish led to increased carbon monoxide (CO) and unburned hydrocarbon (UHC) emissions. While the combustion event was stable with no signs of knocking at the medium load conditions investigated here, the results suggest that the engine control needs to optimize the mass fraction trapped inside the squish region for a higher efficiency and lower emissions.
Proceedings Papers
Scott Bayliff, Bret Windom, Anthony Marchese, Greg Hampson, Jeffrey Carlson, Domenico Chiera, Daniel Olsen
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A011, November 4–6, 2020
Paper No: ICEF2020-2979
Abstract
The goal of this study is to address fundamental limitations to achieving diesel-like efficiencies in heavy duty on-highway natural gas (NG) engines. Engine knock and misfire are barriers to pathways leading to higher efficiency engines. This study explores enabling technologies for development of high efficiency stoichiometric, spark ignited, natural gas engines. These include design strategies for fast and stable combustion and higher dilution tolerance. Additionally, advanced control methodologies are implemented to maintain stable operation between knock and misfire limits. To implement controlled end-gas autoignition (C-EGAI) strategies a Combustion Intensity Metric (CIM) is used for ignition control with the use of a Woodward large engine control module (LECM). Tests were conducted using a single cylinder, variable compression ratio, cooperative fuel research (CFR) engine with baseline conditions of 900 RPM, engine load of 800 kPa indicated mean effective pressure (IMEP), and stoichiometric air/fuel ratio. Exhaust gas recirculation (EGR) tests were performed using a custom EGR system that simulates a high pressure EGR loop and can provide a range of EGR rates from 0 to 40%. The experimental measurements included the variance of EGR rate, compression ratio, engine speed, IMEP, and CIM. These five variables were optimized through a Modified BoxBenken design Surface Response Method (RSM), with brake efficiency as the merit function. A positive linear correlation between CIM and f-EGAI was identified. Consequently, CIM was used as the feedback control parameter for C-EGAI. As such, implementation of C-EGAI effectively allowed for the utilization of high EGR rates and CRs, controlling combustion between a narrower gap between knock and lean limits. The change from fixed to parametric ignition timing with CIM targeted select values of f-EGAI with an average coefficient of variance (COV) of peak pressure of 5.4. The RSM efficiency optimization concluded with operational conditions of 1080 RPM, 1150 kPa IMEP, 10.55:1 compression ratio, and 17.8% EGR rate with a brake efficiency of 21.3%. At this optimized point of peak performance, a f-EGAI for C-EGAI was observed at 34.1% heat release due to auto ignition, a knock onset crank angle value of 10.3° aTDC and ignition timing of −24.7° aTDC. This work has demonstrated that combustion at a fixed f-EGAI can be maintained through advanced ignition control of CIM without experiencing heavy knocking events.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T01A006, November 4–6, 2020
Paper No: ICEF2020-2963
Abstract
Due to several recent developments in lasers and optics, laser igniters can now be designed to be (i) compact so as to have the same footprint as a standard spark plug, (ii) have low power draw, usually less than 50 Watts, and (iii) have vibration and temperature resistance at levels typical of reciprocating engines. Primary advantages of these laser igniters remain (i) extension of lean or dilution limits for ignition of combustible mixtures, and (ii) improved ignition at higher pressures. Recently, tests performed in a 350 kW 6-cylinder stationary natural gas reciprocating engine retrofitted with these igniters showed an extension of the operational envelope to yield efficiency improvements of the order of 2.6% points while being compliant with the mandated emission regulations. Even though laser igniters offer promise, fouling of the final optical element that introduces the laser into the combustion chamber is of concern. After performing a thorough literature search, a test plan was devised to evaluate various fouling mitigation strategies. The final approach that was used is a combination of three strategies and helped sustain an optical transmissivity exceeding 98% even after 1500 hrs. of continuous engine operation at 2400 rpm. Based on the observed trend in transmissivity, it now appears that laser igniters can last up to 6000 hrs. of continuous engine operation in a stationary engine running at 1800 rpm.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A009, November 4–6, 2020
Paper No: ICEF2020-2968
Abstract
Converting existing compression ignition engines to spark ignition approach is a promising approach to increase the application of natural gas in the heavy-duty transportation sector. However, the diesel-like environment dramatically affects the engine performance and emissions. As a result, experimental tests are needed to investigate the characteristics of such converted engines. A machine learning model based on bagged decision trees algorithm was established in this study to reduce the experimental cost and identify the operating conditions of special interest for analysis. Preliminary engine tests that changed spark timing, mixture equivalence ratio, and engine speed (three key engine operation variables) but maintained intake and boundary conditions were applied as model input to train such a correlative model. The model output was the indicated mean effective pressure, which is an engine parameter generally used to assist in locating high engine efficiency regions at constant engine speed and fuel/air ratio. After training, the correlative model can provide acceptable prediction performance except few outliers. Subsequently, boosting ensemble learning approach was applied in this study to help improve the model performance. Furthermore, the results showed that the boosted decision trees algorithm better described the combustion process inside the cylinder, as least for the operating conditions investigated in this study.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A002, November 4–6, 2020
Paper No: ICEF2020-2912
Abstract
The effects of water injection on combustion characteristics were investigated in an optically-accessible light-duty engine retrofitted with a side-mounted water injector. The main objective was to study the effect of water injection on autoignition and subsequent combustion process in compression ignition engines. Numerical zero-dimensional simulations were first performed to separate the thermal from the kinetic effects of water on the ignition delay and maximum temperature reached by a reacting mixture. Then, experimental investigations were performed at different intake temperatures and levels of thermal stratification achieved via direct water injection. Combustion analysis was performed on cylinder pressure data to study the effect of water injection on the overall combustion process. Infrared imaging was performed to provide insight to how water injection and the resulting water distributions affect thermal stratification, autoignition, and combustion characteristics. A new method in quantifying the water distributions is suggested. The results show that the overall level of stratification is sensitive to water injection timing and pressure, where increased water injection pressures and advanced injection timings result in more homogenous distributions. Moreover, water injection was found to affect the location of ignition kernels and the local presence of water suppressed ignition. The level of water stratification was also observed to affect the combustion process, where more homogenous distributions lost their ability to influence ignition locations. Finally, the infrared images showed high levels of residual water left over from prior water-injected cycles, suggesting that hardware configurations and injection strategies must be optimized to avoid wall wetting for stable engine operation.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T04A008, November 4–6, 2020
Paper No: ICEF2020-3025
Abstract
Although many studies have been carried out using control-oriented engine models for advanced combustion technologies, methods of adapting model parameters for these models have still not been considerably studied. In this paper, we propose a method to adapt model parameters for an ignition model and a combustion model of a physics-based discrete diesel engine model using neural networks. Using experimental data on an engine bench as well, we examined how to perform adapting and training, such as optimization algorithms, how to select training data, appropriate feature values, and algorithms for switching the neural networks according to the operating regions. As a result, this adaptation method was able to improve the prediction accuracy of the heat release rate of pre-combustion better than when adapted using the previous adaptation method and when the model parameters were fixed.
Proceedings Papers
Zongyu Yue, Chao Xu, Sibendu Som, C. Scott Sluder, K. Dean Edwards, Russell Whitesides, Matthew J. Mcnenly
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T06A004, November 4–6, 2020
Paper No: ICEF2020-2922
Abstract
This work describes the development of a transported Livengood-Wu (L-W) integral model for computational fluid dynamics (CFD) simulation to predict auto-ignition and engine knock tendency. The currently employed L-W integral model considers both single-stage and two-stage ignition processes, thus can be generally applied to different fuels such as paraffin, olefin, aromatics and alcohol. The model implementation is first validated in simulations of homogeneous charge compression ignition combustion for three different fuels, showing good accuracy in prediction of auto-ignition timing for fuels with either single-stage or two-stage ignition characteristics. Then, the L-W integral model is coupled with G-equation model to indicate end-gas auto-ignition and knock tendency in CFD simulations of a direct-injection spark-ignition engine. This modeling approach is about 10 times more efficient than the ones that based on detailed chemistry calculation and pressure oscillation analysis. Two fuels with same Research Octane Number (RON) but different octane sensitivity are studied, namely Co-Optima Alkylate and Co-Optima E30. Feed-forward neural network model in conjunction with multi-variable minimization technique is used to generate fuel surrogates with targets of matched RON, octane sensitivity and ethanol content. The CFD model is validated against experimental data in terms of pressure traces and heat release rate for both fuels under a wide range of operating conditions. The knock tendency — indicated by the fuel energy contained in the auto-ignited region — of the two fuels at different load conditions correlates well with the experimental results and the fuel octane sensitivity, implying the current knock modeling approach can capture the octane sensitivity effect and can be applied to further investigation on composition of octane sensitivity.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A015, November 4–6, 2020
Paper No: ICEF2020-3034
Abstract
In the present study, the performance and emissions characteristics of three low-temperature plasma (LTP) ignition systems were compared to a more conventional strategy that utilized a high-energy coil (93 mJ) inductive spark igniter. All experiments were performed in a single-cylinder, optically accessible, research engine. In total, three different ignition systems were evaluated: (1) an Advanced Corona Ignition System (ACIS) that used radiofrequency (RF) discharges (0.5–2.0 ms) to create corona streamer emission into the bulk gas via four-prong electrodes, (2) a Barrier Discharge Igniter (BDI) that used the same RF discharge waveform to produce surface LTP along an electrode encapsulated completely by the insulator, and (3) a Nanosecond Repetitive Pulse Discharge (NRPD) ignition system that used a non-resistor spark plug and positive DC pulses (∼10 nanoseconds width) for a fixed frequency of 100 kHz, with the operating voltage-controlled to avoid LTP transition to breakdown. For the LTP ignition systems, pulse energy and duration (or number) were varied to optimize efficiency. A single 1300 revolutions per minute (rpm), 3.5 bar indicated mean effective pressure (IMEP) homogeneous operating point was evaluated. Equivalence ratio (ϕ) sweeps were performed that started at stoichiometric conditions and progressed toward the lean limit. Both the ACIS and NRPD ignition systems extended the lean limit (where the variation of IMEP < 3%) limit (ϕ = 0.65) compared to the inductive spark (ϕ = 0.73). The improvement was attributed to two related factors. For the ACIS, less spark retard was required as compared to spark ignition due to larger initial kernel volumes produced by four distinct plasma streamers that emanate into the bulk gas. For the NRPD ignition system, additional pulses were thought to add expansion energy to the initial kernel. As a result, initial flame propagation was accelerated, which accordingly shortens early burn rates.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T03A016, November 4–6, 2020
Paper No: ICEF2020-3035
Abstract
Gasoline compression ignition (GCI) is a promising powertrain solution to simultaneously address the increasingly stringent regulation of oxides of nitrogen (NOx) and a new focus on greenhouse gases. GCI combustion benefits from extended mixing times due to the low reactivity of gasoline, but only when held beneath the threshold of the high temperature combustion regime. The geometric compression ratio (GCR) of an engine is often chosen to balance the desire for low NOx emissions while maintaining high efficiency. This work explores the relationship between GCR, variable valve actuation (VVA) and emissions when using GCI combustion strategies. The test article was a Cummins ISX15 heavy-duty diesel engine with an unmodified production air and fuel system. The test fuel was an ethanol-free gasoline with a market-representative research octane number (RON) of 91.4–93.2. In the experimental investigation at 1375 rpm/10 bar BMEP, three engine GCRs were studied, including 15.7, 17.3, and 18.9. Across the three GCRs, GCI exhibited a two-stage combustion process enabled through a split injection strategy. When keeping both NOx and CA50 constant, varying GCR from 15.7 to 18.9 showed only a moderate impact on engine brake thermal efficiency (BTE), while its influence on smoke was pronounced. At a lower GCR, a larger fraction of fuel could be introduced during the first injection event due to lower charge reactivity, thereby promoting partially-premixed combustion and reducing smoke. Although increasing GCR increased gross indicated thermal efficiency (ITEg), it was also found to cause higher energy losses in friction and pumping. In contrast, GCI performance showed stronger sensitivity towards EGR rate variation, suggesting that air-handling system development is critical for enabling efficient and clean low NOx GCI combustion. To better utilize gasoline’s lower reactivity, an analysis-led variable valve actuation investigation was performed at 15.7 GCR and 1375 rpm/10 bar BMEP. The analysis was focused on using an early intake valve closing (EIVC) approach by carrying out closed-cycle, 3-D CFD combustion simulations coupled with 1-D engine cycle analysis. EIVC was shown to be an effective means to lengthen ignition delay and promote partially-premixed combustion by lowering the engine effective compression ratio (ECR). By combining EIVC with a tailored fuel injection strategy and properly developed thermal boundary conditions, simulation predicted a 2.3% improvement in ISFC and 47% soot reduction over the baseline IVC case while keeping NOx below the baseline level.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T06A005, November 4–6, 2020
Paper No: ICEF2020-2924
Abstract
Conditional Source-term Estimation (CSE) is a combustion model based on the conditional moment hypothesis where transport equations for reactive species are conditionally averaged on conserved scalars. Major advantages of this strategy are the reduced spatial dependence of the conditional averages and negligible fluctuations around the conditional averages, which considerably simplify the reaction rate closure. Historically, simulations using CSE are limited to low carbon fuels (i.e. methane and hydrogen) where the reduced chemistry manifold can be constructed through techniques including intrinsic low dimensional manifolds and trajectory generated manifolds. However, the use of such strategies to create manifolds for diesel surrogates has proven problematic. In this study, the potential of a combination of an unsteady Flamelet Generated Manifold (FGM) and the Conditional Source-term Estimation approach to predict the ignition and flame propagation on an autoigniting n-dodecane spray flame is assessed. Simulations are performed on a single-hole injection of n-dodecane under a wide range of Engine Combustion Network’s “Spray A” conditions within a Reynolds-averaged Navier-Stokes (RANS) framework. Results from parametric sweeps of ambient temperature and oxygen concentration are qualitatively validated against experimental data from the literature and compared against predictions from an industry standard well-stirred reactor model. The efficacy of the CSE-FGM RANS approach in predicting flame characteristics is evaluated and further compared with high fidelity CSE-FGM simulations using the Large Eddy Simulation (LES) turbulence model. Overall, it was found that the CSE-FGM RANS model was able to capture global flame properties — showing particular strength in predicting auto-ignition events in the low temperature region. The model was also able to satisfactorily capture details of the two-stage ignition process. The results were shown to be consistent with those of the CSE-FGM LES model, demonstrating the adaptability of the CSE-FGM approach to different turbulence modelling paradigms.
Proceedings Papers
Proc. ASME. ICEF2020, ASME 2020 Internal Combustion Engine Division Fall Technical Conference, V001T06A010, November 4–6, 2020
Paper No: ICEF2020-2959
Abstract
Starting compression ignition engines under cold conditions is extremely challenging, due to insufficient fuel vaporization, heavy wall impingement, and low ignitability of the fuel. For gasoline compression ignition (GCI) combustion strategies, which offer the potential for an enhanced NOx-PM tradeoff with diesel-like fuel efficiency, robust ignition and combustion in very cold conditions pose a significant challenge due to the low reactivity of gasoline fuels. Based on the previous understanding of the spray, ignition and combustion processes for a GCI engine under cold conditions, this study focuses on investigating the cold combustion performance of a heavy-duty GCI engine with glow plug ignition assist. Glow plugs, commonly used for low temperature cold starts in diesel engines, are used to pre-heat a segment of the mixture to improve its ignitability. Here, CFD studies are carried out to explore the influence of a spray-guided glow plug on the spray and combustion behavior of a GCI engine under cold operating conditions. In a prior study, the underlying CFD model has been validated using experimental data from a six-cylinder, 15 L heavy-duty diesel engine operating with a compression ratio (CR) of 17.3 at a 600 rpm cold idle condition with RON92 E0 gasoline. The energy intensity required by the glow plug to deliver stable combustion isparametrically studied. The size and location of the glow plug are also parametrically varied to evaluate their effects on the combustion process. The influence of the glow plug on the in-cylinder mixture distribution and the ensuing combustion process is also investigated. In particular, the localized fuel spray distribution and mixture formation near the glow plug are examined. The results reveal that the glow plug enhances GCI combustion under cold idle conditions and that the spray-guided glow plug improves fuel vaporization, leading to a rich mixture near the glow plug and an enhancement of the combustion efficiency. In addition, the effectiveness of the glow plug at a low ambient temperature of 0°C and a 200 rpm cold start condition is evaluated. These simulations suggest that the glow plug can improve the cold start performance of a GCI engine.