Use of General Nonlinear Material Models in Beam Problems: Application to Belts and Rubber Chains

Accurate modeling of many engineering systems requires the integration of multibody system and large deformation finite element algorithms that are based on general constitutive models, account for the coupling between the large rotation and deformation, and allow capturing coupled deformation modes that cannot be captured using beam formulations implemented in existing computational algorithms and computer codes. In this investigation, new three-dimensional nonlinear dynamic rubber chains and belt drives models are developed using the finite element absolute nodal coordinate formulation (ANCF) that allows for a straight forward implementation of general linear and nonlinear material models for structural elements such as beams, plates, and shells. Furthermore, this formulation, which is based on a more general kinematic description, can be used to predict the cross section deformation and its coupling with the extension and bending of the belt drives and rubber chains. The ANCF cross section deformation results are validated by comparison with the results obtained using solid finite elements in the case of a simple tension test problem. The effect of the use of different linear and nonlinear constitutive laws in modeling belt drive mechanisms is also examined in this investigation. The finite element formulation presented in this paper is implemented in a general purpose three-dimensional flexible multibody algorithm that allows for developing detailed models of mechanical systems subject to general loading conditions, nonlinear algebraic constraint equations, and arbitrary large displacements that characterize belt drives and tracked vehicle dynamics. The successful integration of large deformation finite element and multibody system algorithms is shown to be necessary in order to be able to study the dynamics of complex tracked vehicles with rubber chains. A computer simulation of a three-dimensional multibody tracked vehicle model that consists of twenty rigid bodies and two flexible rubber chains is used in order to demonstrate the use of the formulations presented in this investigation.