Abstract
Quality assurance techniques are increasingly demanded in additive manufacturing. Going beyond most of the existing research that focuses on the melt pool temperature monitoring, we develop a new method that monitors the in situ optical emission spectra signals. Optical emission spectra signals have been showing a potential capability of detecting microscopic pores. The concept is to extract features from the optical emission spectra via deep auto-encoders and then cluster the features into two quality groups to consider both unlabeled and labeled samples in a semi-supervised manner. The method is integrated with multitask learning to make it adaptable for the samples collected from multiple processes. Both a simulation example and a case study are performed to demonstrate the effectiveness of the proposed method.