Abstract
Studying the mechanism of binder is important for improving the coating formation process of solid lubricants. Two-component polyurethane (PU), polyvinyl butyral (PVB), and styrene-butadiene styrene (SBS) copolymer were selected as binders for polytetrafluoroethylene (PTFE) solid lubricant. The influence of solid lubricant coating prepared with different binders on the stamping properties of 6061-T6 aluminum alloy was compared and analyzed using the cupping test. A lubrication model was developed based on the results. Due to the difference in the molecular structure of the binders, the prepared solid lubricants have different characteristics and affect the dispersion of lubricant coating and its performance. When the content of PTFE reaches 15 wt% and the coating thickness is 10 µm, the anodic aluminum alloy sheet with PVB coating has the smallest punch force.
Issue Section:
Research Papers
References
1.
Cao
, J.
, and Banu
, M.
, 2020
, “Opportunities and Challenges in Metal Forming for Lightweighting: Review and Future Work
,” ASME J. Manuf. Sci. Eng.
, 142
(11
), p. 110813
. 2.
Azevedo
, N.
, Farias
, J. B.
, Bastos
, R.
, Teixeira
, P.
, Davim
, J.
, and Alves de Sousa
, R. J.
, 2015
, “Lubrication Aspects During Single Point Incremental Forming for Steel and Aluminum Materials
,” Int. J. Precis. Eng. Manuf.
, 16
(3
), pp. 589
–595
. 3.
Yoshimura
, H.
, and Tanaka
, K.
, 2000
, “Precision Forging of Aluminum and Steel
,” J. Mater. Process. Technol.
, 98
(2
), pp. 196
–204
. 4.
Qu
, J.
, Blau
, P.
, Dai
, S.
, Luo
, H.
, Meyer
, H.
, and Truhan
, J. J.
, 2009
, “Tribological Characteristics of Aluminum Alloys Sliding Against Steel Lubricated by Ammonium and Imidazolium Ionic Liquids
,” Wear
, 267
(5
), pp. 1226
–1231
. 5.
Kabir
, M. A.
, Higgs
, C.
, and Lovell
, M.
, 2008
, “A Pin-on-Disk Experimental Study on a Green Particulate-Fluid Lubricant
,” ASME J. Tribol.
, 130
(4
), pp. 786
–791
. 6.
Rao
, K. P.
, Prasad
, Y. V. R. K.
, and Xie
, C. L.
, 2011
, “Further Evaluation of Boric Acid Vis-à-Vis Other Lubricants for Cold Forming Applications
,” Tribol. Int.
, 44
(10
), pp. 1118
–1126
. 7.
Kim
, H.
, Altan
, T.
, and Yan
, Q.
, 2009
, “Evaluation of Stamping Lubricants in Forming Advanced High Strength Steels (AHSS) Using Deep Drawing and Ironing Tests
,” J. Mater. Process. Technol.
, 209
(8
), pp. 4122
–4133
. 8.
Ju
, L.
, Mao
, T.
, Malpica
, J.
, and Altan
, T.
, 2015
, “Evaluation of Lubricants for Stamping of Al 5182-O Aluminum Sheet Using Cup Drawing Test
,” ASME J. Manuf. Sci. Eng.
, 137
(5
), pp. 1
–8
. 9.
Brabie
, G.
, Costache
, E.
, Nanu
, N.
, and Chirita
, B.
, 2013
, “Prediction and Minimisation of Sheet Thickness Variation During Deep Drawing of Micro/Milli Parts
,” Int. J. Mech. Sci.
, 68
(3
), pp. 277
–290
. 10.
Schmid
, S. R.
, Saha
, P. K.
, Wang
, J.
, and Schmitz
, T.
, 2020
, “Developments in Tribology of Manufacturing Processes
,” ASME J. Manuf. Sci. Eng.
, 142
(11
), p. 110803
. 11.
Montgomery
, R. S.
, 1965
, “Chemical Effects on Wear in the Lubrication of Aluminum
,” Wear
, 8
(4
), pp. 289
–302
. 12.
Meiler
, M.
, Pfestorf
, M.
, Geiger
, M.
, and Merklein
, M.
, 2003
, “The Use of Dry Film Lubricants in Aluminum Sheet Metal Forming
,” Wear
, 255
(7–12
), pp. 1455
–1462
. 13.
Sugita
, T.
, Matsui
, K.
, and Watada
, H.
, 2000
, “Aluminium or Aluminium Alloy Moulding Process Lubricant, and Aluminium or Aluminium Alloy Plate for Moulding Processes
,” U.S. Patent No. 6,107,260.14.
Meiler
, M.
, and Jaschke
, H.
, 2005
, “Lubrication of Aluminium Sheet Metal Within the Automotive Industry
,” Adv. Mater. Res.
, 6–8
, pp. 551
–558
. 15.
Yun
, S.
, Jung
, J.
, Jun
, S.
, Jeong
, J.
, Moon
, Y.
, and Kim
, J.
, 2021
, “Constitutive and Fracture Modeling of Biaxially Oriented Polyethylene Terephthalate Film and Its Application to Polymer-Coated Sheet Metal Forming
,” ASME J. Manuf. Sci. Eng.
, 143
(6
), p. 061005
. 16.
Marumo
, Y.
, Saiki
, H.
, and Ruan
, L.
, 2005
, “Influence of Resin Dies and Resin Auxiliary Sheets on Deep Drawability of Metal Foil
,” J. Mater. Process. Technol.
, 162
, pp. 530
–533
. 17.
Babu
, N. B. K.
, Davidson
, M. J.
, and Rao
, A. N.
, 2014
, “Investigation on the Influence of the Lubrication on the Formability of Dissimilar Tailor Welded Blanks
,” Trans. Indian Inst. Met.
, 68
(4
), pp. 1
–6
. 18.
Tigrinho
, L. M. V.
, dos Santos
, R. A.
, Filho
, R. A. C.
, and Marcondes
, P. V. P.
, 2008
, “Experimental Investigation on the Influence of the Lubricant Type in the Punch Stretching of Extra Deep-Drawing Steel
,” J. Braz. Soc. Mech. Sci. Eng.
, 30
(4
), pp. 290
–294
. 19.
Capraz
, O. O.
, Shrotriya
, P.
, and Hebert
, K. R.
, 2014
, “Measurement of Stress Changes During Growth and Dissolution of Anodic Oxide Films on Aluminum
,” J. Electrochem. Soc.
, 161
(5
), pp. 256
–262
. 20.
Kong
, D.
, Wang
, J.
, and Hao
, L.
, 2016
, “Friction and Wear Performances of 7475 Aluminium Alloy After Anodic Oxidation
,” Rare Metal Mater. Eng.
, 45
(5
), pp. 1122
–1127
. 21.
Rodrigues
, S. P.
, Alves
, C. F. A.
, Cavaleiro
, A.
, and Carvalho
, S.
, 2017
, “Water and Oil Wettability of Anodized 6016 Aluminum Alloy Surface
,” Appl. Surf. Sci.
, 422
, pp. 430
–442
. 22.
Guo
, Q.
, Yuan
, H.
, Li
, C.
, and Xiao
, N.
, 2010
, “Sliding Wear Performance of Self-lubricating Aluminum Alloy Hard Anodic Oxidation Film
,” Surf. Technol.
, 39
(2
), pp. 21
–23
. 23.
Son
, Y. K.
, Ko
, D. C.
, and Kim
, B. M.
, 2015
, “Prediction of Delamination and Tearing During Stamping of Polymer-Coated Metal Sheet
,” J. Mater. Process. Technol.
, 220
, pp. 146
–156
. 24.
Zhang
, S. W.
, 2004
, Tribology of Elastomers
, Elsevier
, Netherlands
.25.
Hol
, J.
, Meinders
, V. T.
, Rooij
, M. B. D.
, and van den Boogaard
, A. H.
, 2015
, “Multi-scale Friction Modeling for Sheet Metal Forming: The Boundary Lubrication Regime
,” Tribol. Int.
, 81
, pp. 112
–128
. Copyright © 2022 by ASME
You do not currently have access to this content.
