Abstract
This study has developed a new machining process for the side seal components of gray cast iron alloy of rotor engine, which is different from the traditional wire electrical discharge machining (WEDM) process. The new manufacturing process (milling + grinding process) will save 78% of the cost and 83% of the time for making each side seal component, and the accuracy of the average surface roughness of the component will be 2.1 times that of the traditional manufacturing method. If the components are polished with a self-made polishing rod, the accuracy will be increased by almost 20 times compared with the new manufacturing process.
Issue Section:
Technical Brief
References
1.
Da Silva
, M. B.
, Naves
, V. T. G.
, De Melo
, J. D. B.
, De Andrade
, C. L. F.
, and Guesser
, W. L.
, 2011
, “Analysis of Wear of Cemented Carbide Cutting Tools During Milling Operation of Gray Iron and Compacted Graphite Iron
,” Wear
, 271
(9–10
), pp. 2426
–2432
. 2.
Gok
, A.
, Gok
, K.
, Bilgin
, M. B.
, and Alkan
, M. A.
, 2017
, “Effects of Cutting Parameters and Tool-Path Strategies on Tool Acceleration in Ball End Milling
,” Mater. Technol.
, 51
(6
), pp. 957
–965
. 3.
Qin
, J.
, Long
, Y.
, Zeng
, J.
, and Wu
, S.
, 2014
, “Continuous and Varied Depth-of-Cut Turning of Gray Cast Iron by Using Uncoated and TiN/Al2O3 Coated Silicon Nitride-Based Ceramic Tools
,” Ceram. Int.
, 40
(8
), pp. 12245
–12251
. 4.
Gok
, A.
, 2017
, “2D Numeric Simulation of Serrated-Chip Formation in Orthogonal Cutting of AISI316h Stainless Steel
,” Mater. Technol.
, 51
(6
), pp. 953
–956
. 5.
Chen
, J.
, Liu
, W.
, Deng
, X.
, and Wu
, S.
, 2016
, “Tool Life and Wear Mechanism of WC–5TiC–0.5VC–8Co Cemented Carbides Inserts When Machining HT250 Gray Cast Iron
,” Ceram. Int.
, 42
(8
), pp. 10037
–10044
. Copyright © 2021 by ASME
You do not currently have access to this content.
