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Keywords: electrical and electrochemical machining
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Journal Articles

Reproduction of Three-dimensional Microstructures on Inconel 718 utilizing Laser-textured PECM Cathodes

Accepted Manuscript
Shiqi Fang, Alexander Frank, Mareike Schäfer, Y.B. Guo, Dirk Bähre
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1469
https://doi.org/10.1115/1.4066545
Published Online: September 13, 2024
...: d.baehre@mx.uni-saarland.de 07 07 2024 30 08 2024 03 09 2024 13 09 2024 Advanced materials and processing Electrical and electrochemical machining Laser processes Machining processes Micro- and nano-machining and processing Precision and ultra-precision machining...
View Article titled, Reproduction of Three-dimensional Microstructures on Inconel 718 utilizing Laser-textured PECM Cathodes
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Topics: Lasers, Machining
Journal Articles

In Situ Analysis of the Effect of Ultrasonic Cavitation on Electrochemical Polishing of Additively Manufactured Metal Surfaces

Ji Ho Jeon, Sung-Hoon Ahn, Shreyes N. Melkote
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2024, 146(4): 041003.
Paper No: MANU-23-1594
https://doi.org/10.1115/1.4064692
Published Online: February 26, 2024
... electrical and electrochemical machining machining processes Electrochemical polishing (ECP) has emerged as a versatile and efficient technique for enhancing the surface quality of metallic materials. By leveraging the controlled dissolution and removal of metal ions, ECP offers numerous advantages...
View Article titled, In Situ Analysis of the Effect of Ultrasonic Cavitation on Electrochemical Polishing of Additively Manufactured Metal Surfaces
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Topics: Additive manufacturing, Cavitation, Electrochemical impedance spectroscopy, Electrolytes, Electrolytic polishing, Excitation, Polishing, Temperature, Current density, Metals
Journal Articles

Experimental and Numerical Investigations on Fabrication of Surface Microstructures Using Mask Electrolyte Jet Machining and Duckbill Nozzle

Ming Wu, Muhammad Hazak Arshad, Krishna Kumar Saxena, Dominiek Reynaerts, Zhongning Guo, Jiangwen Liu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2023, 145(5): 051006.
Paper No: MANU-22-1314
https://doi.org/10.1115/1.4056570
Published Online: January 19, 2023
... and electrochemical machining machining processes micro- and nano-machining and processing modeling and simulation nontraditional manufacturing processes 24 06 2022 16 12 2022 19 12 2022 19 01 2023 1 Corresponding author. Email: fejwliu@scut.edu.cn Email: znguogdut@163.com...
View Article titled, Experimental and Numerical Investigations on Fabrication of Surface Microstructures Using Mask Electrolyte Jet Machining and Duckbill Nozzle
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Topics: Current density, Electrolytes, Machining, Manufacturing, Nozzles, Computer simulation, Simulation, Cavities
Journal Articles

Review of the Causes of Wire Breakage and Its Mitigation During the Wire Electric Discharge Machining Process

Sanghamitra Das, Shrikrishna N. Joshi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Review Articles
J. Manuf. Sci. Eng. April 2023, 145(4): 040801.
Paper No: MANU-21-1290
https://doi.org/10.1115/1.4056145
Published Online: December 12, 2022
View Article titled, Review of the Causes of Wire Breakage and Its Mitigation During the Wire Electric Discharge Machining Process
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Topics: Wire, Electrodes, Machining
Journal Articles

One-Dimensional Plasma Model of Electrical Discharge Machining in Deionized Water for Prediction of Plasma Characteristics Along the Interelectrode Gap

Asif Tanveer, Shiv G. Kapoor, Soham Mujumdar, Davide Curreli
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2023, 145(1): 011012.
Paper No: MANU-22-1305
https://doi.org/10.1115/1.4056265
Published Online: December 1, 2022
.... Email: sgkapoor@illinois.edu Email: sohammujumdar@iitb.ac.in Email: dcurreli@illinois.edu 20 06 2022 14 10 2022 14 10 2022 01 12 2022 electrical discharge machining plasma model heat transfer electrical and electrochemical machining modeling and simulation...
View Article titled, One-Dimensional Plasma Model of Electrical Discharge Machining in Deionized Water for Prediction of Plasma Characteristics Along the Interelectrode Gap
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Topics: Plasmas (Ionized gases), Electrical discharge machining, Electrons, Temperature, Density
Journal Articles

Study on Controllable Thickness and Flatness of Wafer-Scale Nickel Shim in Precision Electroforming Process: Simulation and Validation

Honggang Zhang, Nan Zhang, Fengzhou Fang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2021, 143(11): 111005.
Paper No: MANU-20-1688
https://doi.org/10.1115/1.4051006
Published Online: June 11, 2021
... and electrochemical machining micro- and nano-machining and processing process engineering Electroforming with the capability of atomic-scale replication has been identified as a promising process for fabricating microstructured moulds [ 1 , 2 ], which are free from thermal-induced residual stress, surface...
View Article titled, Study on Controllable Thickness and Flatness of Wafer-Scale Nickel Shim in Precision Electroforming Process: Simulation and Validation
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Topics: Current density, Electroforming, Nickel, Semiconductor wafers, Electrodeposition
Journal Articles

Modeling of Active Gap Capacitance Electrical Discharge Machining

Xiangzhi Wang, Hun Guo, Jiyuan Tu, Songlin Ding
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2021, 143(6): 061012.
Paper No: MANU-20-1090
https://doi.org/10.1115/1.4049477
Published Online: February 2, 2021
... electrical and electrochemical machining machining processes nontraditional manufacturing processes powder processing Polycrystalline diamond (PCD) tools are increasingly employed in the manufacture of aerospace components, nuclear and marine types of equipment, and precision molds due to its...
View Article titled, Modeling of Active Gap Capacitance Electrical Discharge Machining
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Topics: Automated guided vehicles, Automatic gain control, Capacitance, Electrical discharge machining, Graphene, Electrodes, Electric fields
Journal Articles

Multistep Treatment of a Complex Electrolyte for Removal of Heavy Metal Ions and Recycling in Electrochemical Machining

Selis Önel, Gözde Ergin
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. July 2020, 142(7): 074502.
Paper No: MANU-19-1577
https://doi.org/10.1115/1.4046902
Published Online: May 14, 2020
... electrical and electrochemical machining nontraditional manufacturing processes process engineering Electrochemical machining (ECM) is the most effective and economical technology in the micromanufacturing of hard materials, such as tungsten, nickel, titanium, and their alloys and compounds...
View Article titled, Multistep Treatment of a Complex Electrolyte for Removal of Heavy Metal Ions and Recycling in Electrochemical Machining
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Topics: Electrolytes, Filters, Heavy metals, Ions, Machining, Recycling, Resins, Metals, Ion exchange
Journal Articles

Effects of Electropulsing Treatment on the Element Diffusion Between Ti6Al4V and Commercially Pure Titanium

Xia’nan Li, Zhutian Xu, Jihui Huang, Linfa Peng, Ping Guo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2020, 142(5): 051002.
Paper No: MANU-19-1624
https://doi.org/10.1115/1.4046506
Published Online: March 20, 2020
... ]. Among them, Ti6Al4V (TC4) has proven its industrial importance due to its outstanding mechanical properties and microstructure with α + β phases [ 2 , 3 ]. electrical and electrochemical machining welding and joining 13 11 2019 18 02 2020 18 02 2020 28 02 2020...
View Article titled, Effects of Electropulsing Treatment on the Element Diffusion Between Ti6Al4V and Commercially Pure Titanium
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Topics: Diffusion (Physics), Temperature
Journal Articles

Study on Gap Phenomena Before and After the Breakout Event of Fast Electrical Discharge Machining Drilling

Weiwen Xia, Yaou Zhang, Mo Chen, Wansheng Zhao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2020, 142(4): 041004.
Paper No: MANU-19-1337
https://doi.org/10.1115/1.4046249
Published Online: February 28, 2020
... EDM drilling breakout observation gap phenomena simulation electrical and electrochemical machining machining processes modeling and simulation nontraditional manufacturing processes The electrical discharge machining (EDM) is an important non-conventional machining process, which...
View Article titled, Study on Gap Phenomena Before and After the Breakout Event of Fast Electrical Discharge Machining Drilling
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Topics: Drilling, Electrical discharge machining, Electrodes, Fluid dynamics, Fluids, Machining, Simulation, Vibration, Flow (Dynamics), Glass
Journal Articles

Electropolishing of 316L Stainless Steel Using Sulfuric Acid-Free Electrolyte

Wei Han, Fengzhou Fang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2019, 141(10): 101015.
Paper No: MANU-19-1170
https://doi.org/10.1115/1.4044518
Published Online: September 3, 2019
... resulted in a decreased thrombogenicity [ 11 ]. 316l stainless steel sulfuric acid-free electrolyte electropolishing grain boundary corrosion resistance passive film electrical and electrochemical machining machining processes nontraditional manufacturing processes 23 03 2019 03...
View Article titled, Electropolishing of 316L Stainless Steel Using Sulfuric Acid-Free Electrolyte
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Topics: Corrosion resistance, Electrolytes, Electrolytic polishing, Grain boundaries, Stainless steel, Temperature