...Asif Rashid; Ji Ho Jeon; Denis Boing; Shreyes N. Melkote Wire-arc directed energy deposition (DED) offers promise for large-scale metal component production, yet challenges persist in achieving consistent microstructure and mechanical properties. This paper investigates the effect of machining...

... DED process exhibits geometric inaccuracies resulting from the variability in the bead geometry and demonstrates heterogeneity in microstructure and mechanical properties. This study investigates the use of tailored periodic machining interventions during the Wire Arc DED process to address...

... reduced to one-fifth. Microstructures and their orientations of the welds were studied in detail. These findings contribute to the understanding of CVRFSW processes for enhanced weld quality and mechanical performance for industrial applications. Graphical Abstract Figure strain rate...

... model to simulate microstructure formation considering local nanoparticle distribution during the SLM process. The proposed model formulates a three-dimensional computational fluid dynamics (CFD) model with Lagrangian particle tracking to simulate a single-track, single-layer SLM process of aluminum...

.... Microstructural characterizations were performed across different regions, and the observed features were found to be in agreement with the expected microstructure based on the simulated thermal profiles, which included almost complete (∼90%) and partial transformation of martensite to austenite in the WZ...

... of ultra-high-strength steels used in aerospace and tooling industries. In the PBF/L process, a laser beam is used to melt and fuse the metal powder particles. This creates a high thermal gradient and rapid cooling of the melt pool results in columnar grains. The microstructure of AM part is entirely...

... microstructure was achieved at a low powder feed rate, producing higher microhardness and larger tensile strength. This paper revealed the relations among process, thermal variation, and microstructure of as-built metallic parts to well understand this novel DED process. Email: yzhou134@binghamton.edu...

... of the microhardness, tensile strength, and corrosion resistance of an LPBF manufactured Al-5024 alloy by optimization of heat treatment parameters. The effect of the isothermal heat treatment (IHT) process on the microstructure evolution, mechanical properties, and electrochemical properties of an LPBF-processed Al...

..., as well as the resulting weld microstructure and coach peel strength. It was found that asymmetric nugget growth was most strongly influenced by sheet surface conditions and electrode materials at the positive polarity electrode side. The asymmetric nuggets exhibited a smaller nugget angle in relation...

...Cheng Luo; Yansong Zhang; Michael Oelscher; Yandong Shi; Niels Pasligh; Raphael Koch Application of additively manufactured steels is unavoidably involved in the resistance spot welding with conventionally manufactured steels. However, the microstructural evolution of an additive manufactured steel...

...Tanveer Majeed; Nooruddin Ansari; Yashwant Mehta; Arshad Noor Siddiquee Material flow and heat generation by tool shoulder during Friction Stir Welding (FSW) significantly alters the microstructural and thermomechanical behavior of joints. The effect of shoulder size on mechanical properties...

... Cu-Al intermetallic compounds (IMCs) at the faying interface of Cu to Al. Three welding schedules with various heat input were used to produce different interfacial microstructure. The evolution of interfaces in terms of phase constitution, elemental distribution, and defects (gaps and voids...

... was proposed based on microstructure, microhardness, and residual stresses of CD stud welded joint. The results show that a narrow weld seam with a widmanstaten structure is formed because of quick cooling. For the longer stud extension length, the width of the weld zone becomes wider and the microstructure...

... that may contribute to variations within and among parts made by this process is a difference in the material’s microstructural phase and composition. A continuous cooling transformation (CCT) diagram is a useful tool that can be used with a thermal model for microstructure design and manufacturing process...

... findings provided valuable insights into the effects of the PDS process and microstructures on the resultant fatigue properties of the metal component. Email: djian101@binghamton.edu Email: fning@binghamton.edu 12 11 2020 04 02 2021 04 02 2021 01 04 2021 additive...

...Maziar Toursangsaraki; Huamiao Wang; Yongxiang Hu; Dhandapanik Karthik This study aims to model the effects of multiple laser peening (LP) on the mechanical properties of AA2024-T351 by including the material microstructure and residual stresses using the crystal plasticity finite element method...

... a small shearing clearance, a scar still remains a major defect on the cut-edge. Therefore, in the present study, the mechanism of scar formation of a DP steel sheet, grade SPFC980Y (JIS) subject to a shearing process was investigated and clarified based on the microstructural evolution, fracture...

...Shiv Sharma; Anil Meena The microstructure attributes are responsible for the deformation mechanism of material, which induces shear instability primarily in difficult-to-machine material like Ti–6Al–4V. Consequently, the dynamic cutting force yields serrations in the chip morphology. Therefore...

...Nafiseh Mohammadtabar; Mohammad Bakhshi-Jooybari; Hamid Gorji; Roohollah Jamaati; Jerzy A. Szpunar The present work focused on the effect of the electric current pulse type on the springback, microstructure, texture, and mechanical properties during the V-bending process of AA2024 aluminum alloy...

... 11 02 2020 28 07 2020 28 07 2020 29 09 2020 welding manufacturing numerical model weld pool transport phenomena microstructure distortion residual stress process sensor machine learning deep learning CNN adaptive control model predictive control MPC control...