Thermal Performance Improvement of a Spiral Channel Solar Air Heater: Numerical and Experimental Investigation in the Desert Climate of Gabes Region

This study focuses on improving the thermal performance of a solar air heater (SAH) using a single-pass spiral-shaped ducts. The SAH is designed and tested under prevailing weather conditions of Gabes, Tunisia (33°52.8876′ N,10°5.892′ E). The experimental measurements are carried out over 4 days. Similarly, a computational fluid dynamics (CFD) model was developed to study the fluid flow and the heat transfer inside the SAH using the commercial software ansys fluent 2021 R1”. The discrete ordinate (DO) radiation model and the k-ω shear stress transport (SST) turbulence model are used to study the radiative heat transfer and the turbulent flow in the SAH, respectively. The numerical model is validated against experimental data, and the average error does not exceed 3.6%. To improve the heat transfer phenomena, the ratio of horizontal baffle spacing “d” to vertical baffle spacing “p” (d/p) is numerically investigated. Moreover, the highest air outlet temperature during the test days reached 81.1 °C under a mass flowrate of 0.0077 kg/s. The maximum efficiencies are 57%, 54%, 49%, and 46% for the configurations d/p = 1.5, d/p = 2, d/p = 1, and d/p = 0.5 under a mass flowrate of 0.02 kg/s, respectively. The SAH design with d/p = 1.5 is about 4–10% more efficient than the standard design with d/p = 1 under a mass flowrate ranging from 0.0077 kg/s to 0.025 kg/s.