The design, development, and performance characterization of a magnetorheological (MR) fluid clutch for automotive limited slip differential (LSD) applications is presented in this study. The controllability of MR fluids provides an adjustable torque transmission and slippage for the LSD application. Three-dimensional electromagnetic finite element analysis (FEA) is performed to optimize the magnetic circuit and clutch design. Based on the results obtained from the FEA, the theoretical torque transfer capacity of the clutch is predicted utilizing Bingham-Plastic constitutive model. The clutch is characterized at different velocities and electromagnet electric input currents. Both the torque transfer capacity and the response time of the clutch were examined. It was demonstrated that the proposed MR fluid LSD clutch is capable of transferring controllable high torques with a fast response time.

1.
Rabinow
,
J.
, 1951, “
Magnetic Fluid Torque and Force Transmitting Mechanism
,” US Patent No. 2,575,360.
2.
Papadopoulos
,
C. A.
, 1998, “
Brakes and Clutches Using ER Fluids
,”
Mechatronics
0957-4158,
8
, pp.
19
726
.
3.
Lee
,
U.
,
Kim
,
D.
,
Hur
,
N.
, and
Jeon
,
D.
, 1999, “
Design Analysis and Experimental Evaluation of an MR Fluid Clutch
,”
J. Intell. Mater. Syst. Struct.
1045-389X,
10
, pp.
701
707
.
4.
Yalcintas
,
M.
, 1999, “
Magnetorheological Fluid Based Torque Transmission Clutches
,”
Proceedings of the 9th International Offshore and Polar Engineering Conference
, Vol.
4
, pp.
563
569
.
5.
Lampe
,
D.
,
Thess
,
A.
, and
Dotzauer
,
C.
, 1998, “
MR Fluid Clutch–Design Considerations and Performance
,” Actuator 98 6th International Conference on New Actuators, Dresden, Germany.
6.
Lampe
,
D.
, and
Grundmann
,
R.
, 2000, “
Transitional and Solid State Behavior of a Magnetorheological Fluid Clutch
,” Actuator 2000 7th International Conference on New Actuators, Dresden, Germany.
7.
Kavlicoglu
,
B. M.
,
Gordaninejad
,
F.
,
Evrensel
,
C. A.
, and
Cobanoglu
,
N.
, 2002, “
High Torque Magneto-Rheological Fluid Clutch
,” Proceedings of SPIE Vol.
4697
, Smart Structures and Materials 2002: Damping and Isolation, pp.
393
400
.
8.
Li
,
W. H.
, and
Du
,
H.
, 2003, “
Design and Experimental Evaluation of a Magnetorheological Brake
,”
Int. J. Adv. Manuf. Technol.
0268-3768,
21
, pp.
508
515
.
9.
Bica
,
I.
, 2004, “
Magnetorheological Suspension Electromagnetic Brake
,”
J. Magn. Magn. Mater.
0304-8853,
270
, pp.
321
326
.
10.
Neelakantan
,
V. A.
, and
Washington
,
G. N.
, 2005, “
Modeling and Reduction in Centrifuging in Magnetorheological (MR) Transmission Clutches for Automotive Applications
,”
J. Intell. Mater. Syst. Struct.
1045-389X,
16
, pp.
703
711
.
11.
Bansbach
,
E. E.
, 1998, “
Torque Transfer Apparatus Using Magnetorheological Fluids
,” Patent No. 5,779,013.
12.
Gopalswamy
,
S.
, and
Jones
,
G. L.
, 1998, “
Magnetorheological Transmission Clutch
,” US Patent No. 5,823,309.
13.
Carlson
,
D.
, 2001, “
Magnetorheological Brake with Integrated Flywheel
,” US Patent No. 6,186,290 B1.
14.
Leeper
,
R.
, 2003, “
Limited Slip Differential Having Magnetorheological Fluid Brake
,” US Patent No. 6,527,661 B2.
15.
Krzesicki
,
R. M.
, and
Seely
,
S. L.
, 2002, “
Controllable Torque Transfer Differential Mechanism Using Magnetorheological Fluid
,” US Patent No. 6,454,674.
16.
Cobanoglu
,
N.
,
Gordaninejad
,
F.
,
Evrensel
,
C. A.
,
Liu
,
Y.
,
Kavlicoglu
,
B. M.
, and
Korol
,
G.
, 2003, “
Time Response of a Controllable Magneto-Rheological Fluid Limited Slip Differential Clutch
,”
Proc. SPIE
0277-786X,
5056
, Smart Structures and Materials 2003: Smart Structures and Integrated Systems, pp.
514
523
.
17.
ANSI B92.1-1970 (R1982), Involute Splines.
You do not currently have access to this content.